Wuxi Jinye Complete Equipment Co., Ltd.

 

A high-speed thin sheet slitting line is a specialized machine used in industries such as steel processing, metal fabrication, and coil processing. It is designed to efficiently and accurately slit thin sheets of metal into narrower strips.

 

 

High Speed Thin Sheet Slitting Line (0.2-2.0)x 1250 180m/min

Slitting Line 0.2 -2 X 1250 150mpm	Parameters
Input steel coils	ID508mm, 610mm, OD1800mm, coil weight 15T
Input coil width	300-1250mm
Number of slitting	1mm x 25 slits; 2mm x 15 slits
Finished baby coils	ID508mm, OD1600mm, coil weight 15T max
Baby coil widths	20mm -600mm
Slitting precision	Slit width ±0.10mm; Camber ±0.1mm/m; bur 5% of thickness; recoil hump<0.5mm
Main motors	Slitter 90KW + Recoiler 110KW
Slitter knife	ID205 x OD330 x 10, SKD11, HRC58-61
Recoiler mandrel	Seamless mandrel φ508mm
Optional	Fast exchange slitters, unload turnstile
Slitting speed	0-100-150mpm adjustable
Configuration	Siemens PLC, Parker or Siemens Drive, Vitory Valves

 

 

1. Coil storing saddle	2. Coil loading car
3. Single mandrel uncoiler	4. Coil head traction press roller
5. Coil head Straightening roll and shoveling blade	6. Pinch feeder and 3 rolls preleveler
7. Pit loop1	8. Press roller and side guide
9. Edge scrap winder and strips tail press	10. Pit loop 2
11. Pre separator, Plate type tensioner	12. Rear shear, deflector roller
13. Separating overarm and recoiler	14. Coils Unloading car
15. Discharging turnstile	16. Hydraulic system
17. Pneumatic system	18. Electric control system

 

 

1. Coil storing saddle: Put coil ready on the saddle, coil car (trolley) can come under the coil and lift it up, which reduces overhead crane working time and avoid steel coil being damaged if crane directly put coil on coil car.

2. Coil loading car: Either floor type coil car or pit type, ensure efficient coil loading onto uncoil mandrel.

3. Single mandrel uncoiler: Hydraulic expansion mandrel proper for 508mm, and can install additional segments or rubber sleeve to uncoil bigger ID coils. The load on mandrel varies with different dimensions metal coils.

4. Coil head traction press arm, peeler shoveling plate: Cooperate with each other to open coill head and send into pinch feeder.

5. Pinch feeder and preleveling equipment: In threading send coil head forward to slitter, in automatic mode, synchronous with slitter continuously sending strip into accumulator loop.

More introduction to see following products.

 

 

Part	Material, Processing, Brand
Shaft, axis, roller	42CrMo, HB250-275
Slitter arbor	42CrMo forging, HB280-300, surface MF HRC50-55, hard chrome coating, surface polishing
Machine Frames, bases	Q235-A, Q345 (16Mn) steel plates welding, annealing treatment
Gearbox body	Q345 plates welding, heat treatment, sand blasting, primer painting
Gears	40Cr forging steel, HB240-255, teeth face hardened, teeth ground
Uncoiler Recoiler Mandrel Segments	55# Cast steel, tempering, hard chrome coating and polishing
Hydraulic	Yuken pistion variable pump, Vitory / Rexroth Valves
PLC	Siemens S200
Bearing	HRB, ZWZ, SKF
Pneumatic parts	Airtac, SMC

 

 

 

Here are some key features of a high-speed thin sheet slitting line:

1. Speed: These steel sheet slitting line machines are built for high-speed operation, allowing for rapid processing of thin sheets. They can achieve high production rates, which is essential for industries that require large volumes of slit strips.

2. Precision: The slitting line is equipped with advanced controls and precision components to ensure accurate slitting. It can handle thin sheets with precise tolerances, resulting in consistent strip widths and straight edges.

3. Automatic setup: Modern slitting lines feature automated setup capabilities, reducing the time required for changeovers between different sheet sizes or materials. This feature enhances productivity and reduces downtime.

4. Coil handling: The slitting line can handle large coils of metal, unwinding them and feeding them into the machine for processing. Coil loading and unloading mechanisms are designed to operate smoothly and efficiently.

5. Slitting knives: The line is equipped with multiple circular slitting knives, which can be adjusted to achieve the desired strip width. These knives are made from high-quality materials and are precision-ground to ensure clean and precise cuts.

6. Recoiling and rewinding: After slitting, the line can rewind the slit strips onto separate recoiling mandrels or wind them into individual coils. This feature allows for easy handling, transportation, and storage of the slit strips.

7. Quality control: High-speed thin sheet slitting lines often incorporate quality control systems to detect any defects or inconsistencies in the material. These systems can include sensors, cameras, and automated inspection mechanisms to ensure the output meets the required specifications.

8. Safety features: Safety is a crucial aspect of any industrial machine, and slitting lines are no exception. These steel sheet slitting line machines are equipped with safety measures such as emergency stop buttons, safety guards, and interlocks to protect operators and prevent accidents.

 

 

 

 

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